Finger and palmar forces were measured during actual pneumatic nutrunner operation using a strain gauge dynamometer. Eighteen student subjects were assigned to one of three categories based on hand length. Two triggers and four handle spans were presented randomly. Handle span affected maximal and submaximal grip force. As span increased from 4 cm to 7 cm, average peak finger force increased 24%, peak palmar force increased 22%, and average finger and palmar tool-holding forces increased 20%. When an extended trigger was used, average peak finger force decreased 9%, peak palmar force decreased 8%, finger tool-holding force decreased 65%, and palmar tool-holding force decreased 48%. Hand size affected grip strength (MVC), grip force, and exertion level (force/MVC). Holding exertion level was maximum for large-handed subjects using a 4-cm handle and for small-handed subjects using a 7-cm handle. Subjective handle span preference increased as hand size increased. A similar experiment was performed using 11 factory workers.